In the realm of industrial heating, managing environmental conditions in explosive atmospheres presents a significant challenge. Traditional heating solutions often fall short in terms of safety and efficiency, leaving a gap in the market for more specialized, robust technologies. This is where gas-powered radiant systems come into play, offering a compelling solution to these complex problems.
Infragas, a leader in innovation and research, has dedicated years to developing catalytic infrared radiant panels, distinguishing themselves in the field. Their approach involves stringent production oversight in accordance with international standards, specifically those pertaining to equipment used in potentially explosive environments. By harnessing the power of gas-powered radiant systems, Infragas aims to provide specific solutions tailored to meet diverse needs. These systems not only ensure compliance with strict safety regulations but also enhance operational efficiency, representing a pioneering advance in industrial heating technology.
Types of gas-powered radiant systems
Gas-powered radiant systems, such as the INFRACAT panels, integrate infrared energy with catalytic technology to deliver robust heating solutions. These panels operate within a temperature range from 180 to 550 degrees Celsius. Depending on the requirements, they can be equipped with either type K thermocouples or manual shut-off valves and thermostatic valves. The power output of INFRACAT panels varies, ranging from a minimum of 1.5 kW to a maximum of 17 kW, with a specific power reaching up to 20 kW.
Furthermore, INFRACAT panels are designed with safety and regulatory compliance in mind, boasting certifications like UKCA for use in England, Wales, and Scotland, ATEX for deployment in potentially explosive environments, FM for use in specific hazardous areas, and EAC, which indicates compliance within both European and Asian economic areas.
For applications requiring higher temperatures, the BOOSTERCAT systems provide an enhanced solution. These systems start at the same 180 degrees Celsius but can reach up to 650 degrees Celsius, with power ratings from 6 kW to an impressive 25 kW, achieving a specific power of 39 kW. Like INFRACAT, BOOSTERCAT systems also meet rigorous standards with UKCA, ATEX, and EAC certifications, ensuring their suitability for a wide range of industrial environments. These systems feature a specialized air channeling setup behind the panels, optimizing the distribution and effectiveness of the heat produced.
Why choose gas-fired radiant systems
Choosing gas-powered radiant systems, such as those offered by Infragas, brings several compelling advantages to industrial applications, particularly in processes like paint drying. These systems deliver high-quality performance, characterized by even heating that prevents imperfections such as cracking, wrinkling, or swelling in coatings. The infrared radiation penetrates deeply and evenly into the paint layers, ensuring a flawless finish by heating the paint thoroughly before allowing it to rise to the surface. This deep penetration also facilitates the escape of water and solvents before the surface dries, ensuring a smooth and uniform coat.
In addition to their superior heating capabilities, Infragas panels are notably space-efficient compared to conventional convection ovens. They offer rapid startup times, reaching operational temperatures in just 10 minutes—a significant reduction compared to traditional systems. This efficiency is further enhanced by the direct targeting of heat, minimizing heat loss to the surrounding environment and enabling quick processing times.
Gas-powered radiant systems also provide exceptional safety benefits for hazardous work environments. Their flameless operation makes them suitable for use with flammable materials such as solvent-based paints, ensuring worker safety. Moreover, these systems operate on gas, which is not only more cost-effective but also more sustainable than electricity. This translates into lower operating costs and reduced environmental impact, making gas-powered radiant systems an advantageous choice for both economic and environmental reasons.
Certifications of gas-powered radiant systems
The certification of gas-powered radiant systems is paramount to ensure not only performance but also safety in their deployment. New products in this category undergo rigorous development processes aligned with ISO 9001 standards. This internationally recognized quality management system lays the foundation for consistent and reliable production. Additionally, compliance with the widely recognized ATEX Directive is critical for these systems, as it pertains specifically to equipment designed for use in potentially explosive atmospheres. This certification ensures that both product and process undergo meticulous checks, reflecting the manufacturer’s commitment to safety and quality. The stringent standards upheld in obtaining these certifications align with the company’s mission to deliver safe and efficient thermal solutions in high-risk environments.
Conclusion
Gas-powered radiant systems, such as those offered by Infragas, represent a cutting-edge solution in industrial heating, particularly in environments where safety and efficiency are paramount. The INFRACAT and BOOSTERCAT models demonstrate a blend of advanced infrared and catalytic technology, capable of reaching high temperatures while maintaining a versatile range of power outputs. Their compliance with international standards such as ISO 9001 and directives like ATEX highlights their reliability and safety, especially in potentially explosive atmospheres. This careful adherence to rigorous certifications ensures that these systems not only meet but exceed industry expectations for performance and safety. Ultimately, the continuous innovation and strict quality control embedded in the production of these gas-powered radiant systems make them a superior choice for modern industrial applications.
